Where Are Boston Scally Caps Made?

The Boston Scally cap has become more than just headwear—it’s a symbol of working-class pride, attitude, and city loyalty. But many fans and potential buyers wonder: where are these rugged caps actually made? Are they crafted locally in Boston, or sourced from overseas?

Boston Scally caps are designed by The Boston Scally Company, a U.S.-based brand headquartered in Massachusetts. However, like many apparel companies, the caps are manufactured overseas to meet quality and scale.

Let’s break down the origins, cultural roots, ownership, materials, and who’s wearing these bold, street-smart caps today.

Are scally caps Irish or Italian?

The flat cap style—often called a scally cap in the Northeast U.S.—has deep roots in Europe. But there's debate: is it Irish? Italian? British?

Scally caps originated in the British Isles and were worn widely in both Ireland and England. In the U.S., the style became popular with Irish and Italian immigrants, making it a shared cultural icon.

A group of people wearing vintage clothing walking down a cobblestone street

A Brief History:

Region Contribution
England Origin of the flat cap in the 14th century
Ireland Working-class staple; worn in rural & urban life
Italy Adopted as casual fashion in southern regions
United States Popularized by Irish/Italian immigrants in Northeast cities

In Boston, the cap took on a new name—scally cap—which is short for "scalliwag," a local slang for a tough, street-smart guy. That makes the Boston Scally version uniquely American in spirit, even if the style itself is European in origin.

Who is the owner of Boston Scally Cap?

The brand “Boston Scally Company” has made waves for rebranding the old-school flat cap into something cool, edgy, and unapologetically local.

Boston Scally Cap was founded by Justin Sulham, a Massachusetts native who wanted to bring pride, grit, and authenticity back into the headwear scene.

A gray baseball cap with a blue brim and the word "BOTON" in red letters on the front, sitting on a windowsill overlooking a street.

About the Founder:

  • Justin Sulham grew up in the Boston area
  • He launched the brand in 2013 from his garage
  • Inspired by local pride, boxing culture, and heritage wear
  • The company has since expanded into hoodies, T-shirts, and more
  • He remains active in Boston community events and product development

Sulham’s mission: make the scally cap a modern symbol of loyalty, hustle, and attitude—with Boston as its beating heart.

Who wears the Boston Scally cap?

The Boston Scally cap appeals to people who value grit over gloss. From neighborhood locals to firefighters, veterans, and everyday guys with Boston roots, the brand has found a loyal following across generations.

Boston Scally caps are worn by proud Bostonians, Irish and Italian-Americans, military vets, blue-collar workers, and fans of rugged, heritage-inspired style.

A man wearing a gray baseball cap with the word "BOSTON" on it, walking down a cobblestone street

Popular Audiences:

Group Why They Wear It
Boston Locals City pride and community identity
Veterans & Military Rugged design and American-made branding
Working-Class Heroes Comfortable, tough, and low-profile style
Style Seekers For a retro-meets-modern look
Barbershop Culture Part of the clean-cut, heritage look

Social media also helped fuel the brand’s growth—many customers post their “Scally Selfies” showing the cap worn at ballgames, barbecues, boxing gyms, and even weddings.

What material are Boston Scally caps made of?

The Boston Scally cap is known not just for its look, but for how it feels: soft, durable, and molded to the head. That’s no accident—it comes down to the fabric choice.

Most Boston Scally caps are made from cotton twill, wool blends, or flannel—chosen for their durability, comfort, and ability to hold the classic low-profile shape.

A gray flat cap with a plaid side panel

Common Materials Used:

Material Feature/Benefit
Cotton Twill Breathable and soft with a structured finish
Wool Blend Warm, dense, and holds its shape in cold climates
Brushed Flannel Soft, casual texture for laid-back looks
Canvas Cotton Rugged, perfect for outdoor wear
Stretch Fit Added spandex for snug, head-hugging fit

Seasonal Options:

  • Fall/Winter: Wool, thick twill, fleece-lined styles
  • Spring/Summer: Lightweight cotton, breathable linings
  • All-Season: Flexfit blends and moisture-wicking fabric caps

Each Boston Scally cap is built for everyday wear—whether you’re running errands, grabbing a pint, or heading into the job site.

Conclusion

Boston Scally caps are more than just a nod to flat cap tradition—they’re a reinvention of blue-collar style, built on attitude and authenticity. Designed by locals and worn by those who value heritage and hard work, these caps continue to evolve while staying true to their roots. Whether you wear yours for fashion, function, or legacy—you’re tipping your cap to a tradition that spans centuries and cultures.

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